Flexible Heater Temperatures:
Our heater is designed for low-temperature applications. Wire-Write™ heater technology manufactured with a Polyimide coated copper wire, on low-temperature films. Applications that require temperatures below 100°C is a perfect application for this technology.
Flex Heater Design:
Designed to be any shape, and virtually any size. Our engineering team will custom design a Wire-Write™ heater to meet the thermal requirements of the application. Let us know your application requirements and we will quickly advise if this technology works for your application.
Flex Heaters Thickness:
With additive technology, we can be virtually any thickness. Base substrates typically start at .001″ and go up from there. We process on Polyimide, Polyester, PEN, and Paper. We can modify the thickness of our materials to match your stack-up or flexibility needs.
Flexible Heater Inspection:
During the manufacturing process we optically inspect 100% of every heater winding. This gives highly repeatable results to get the same product over time. Manufacturing with high accuracy robots, if a part is out of tolerance, we can immediately correct and reapply without loosing a part.
Flex Heaters Going Green:
Wire-Write™ is digital processing with high-speed automation. Thin copper conductors are positioned by Automated Assembly Corporation Patented Wire-Write™ process. Our Heater Technology has eliminated the etching process used by all other PCB, and Flex PCB heater manufacturers. We eliminate base acrylic adhesive, lamination of copper, micro-etching, photo-resist, chemical etching, and stripping. Moreover, plating, anti-tarnish, solder mask, have also been eliminated. We are proud to announce Wire-Write™ eliminated 99% of all chemicals used manufacturing. The only thing left is going green. This technology is not for every application, but we would like to take a look at yours TODAY?
For starters we can manufacture on all the standard flexible materials. Polyimide, Polyester and PEN based films. For disposable heaters, we can manufacture on Paper. We have a wide range of base heater materials depending on the application.
Flexible Heater Flexibility:
Our conductors are very flexible. The base material selection can improve flexibility, or degrade flexibility depending on the requirement. For example, Polyester Wire-Write™ has passed 1,000,000 flex cycles. Wire-Write™ with electronics have passed 12,000 cycles. Every application is different and will require testing based on material sets, environment, and life expectancy.
Flexible Heater Availability:
Wire-Write™ heaters are for Business to Business customers only. High volume Roll assembly is perfect fit. Our typical roll starts at 500’ or an estimated 50K credit card size heaters. With standard material sets, available is within weeks. Advise with your requirements and CAD drawings, and we will have answers shortly.
Flex Heater Interconnect.
We have a range of interconnect options to connect with your controller. From standard wires to tabs, let us know what works in your application.