At Automated Assembly, we provide a comprehensive solution for digital finishing that sets a new standard for precision. Our distinct 20-inch converting capability, coupled with servo control, closed-loop registration, and vision technology, ensures the most precise tolerances in roll-to-roll converting. Our web converting systems, equipped with heated rollers as necessary, deliver precise registration from both the top and bottom, instilling confidence in the quality of our solutions.
ROTARY CONVERTER
Our tailor-made Rotary Converting equipment is meticulously engineered to exceed industry benchmarks in Roll-To-Roll Electronic Assembly, ensuring superior production quality. This advanced machinery is equipped with the latest developments in sensor technology, incorporating applications in wearable tech, dynamic digital graphics, precise digital jetting, innovative RFID tuning, and our exclusive Wire-Write® technology. Our expertise is particularly noted in our capacity to handle diverse production scales, adeptly managing both low and high-volume assembly projects. The rotary converting process enhances our operational capabilities, facilitating the incorporation of various adhesive types and precise kiss cuts. It also allows for strategic island placements and the sophisticated packaging of electronic components, optimizing both product quality and assembly efficiency. This method provides unparalleled precision and flexibility, making it ideal for innovative electronic manufacturing and design solutions.
ROTARY DIE CUTTING
Our extensive cutting technologies, including Rule Die, UV Laser, CO2 Laser, Knife Cutting, Optical Knife Cutting, and Hard Tool Dies, underscore our commitment to leading-edge precision cutting solutions. This diverse technological arsenal introduces rotary die cutting as a pioneering advancement in the field. Equipped with Flex Die Plates, our sophisticated rotary die-cutting systems provide unparalleled flexibility and precision, allowing us to execute a variety of cuts: kiss cuts, through-hole cuts, punches, and precise scoring to specified depths.
Our capabilities extend beyond mere cutting; we are committed to tailoring each solution to enhance the production line’s efficiency and output quality. By optimizing our cutting processes, we can address the unique challenges of each project, guaranteeing superior product finish and functionality. This commitment to understanding and meeting our client’s needs makes us a trusted partner in the cutting technology industry.
SMART LABELS AND PRINT FINISHING
In the ever-evolving landscape of print production, our state-of-the-art converting technologies are essential, particularly in crafting labels and enhancing printed materials. We utilize advanced methods like die cutting, laminating, and varnishing to transform basic printed sheets into functional and visually appealing labels tailored to specific client requirements. These processes boost durability and aesthetic appeal and ensure labels perform optimally under diverse conditions. We excel in custom printing on master rolls, which we precisely slit to exact specifications, facilitating efficient use in automatic label applications.
Enhancing our capabilities, we offer variable data printing, including unique information on each label, such as serial numbers or personalized data. This feature is seamlessly integrated with customer databases for effective tracking and verification, which is crucial for clients needing dynamic labeling solutions for logistics, inventory management, and personalized marketing.
Furthermore, our inks are rigorously tested to withstand up to six years of solar exposure, ensuring the longevity and sustained quality of the print under harsh conditions. We also advance our label technology by integrating NFC smart labels and enabling API sharing through the Rugged Tag Database, which enhances the interactivity and functionality of our labels for tech-savvy industries. These intelligent labels, equipped with RFID and NFC capabilities, provide enhanced data communication and interoperability with apps, supporting more sophisticated applications and user interactions. By combining precision engineering with advanced printing technologies and intelligent features, our label-converting operations set the standard for quality and innovation in the print-finishing industry.
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